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Induction Heating Roller

晨怡热管 2008-4-16 13:05:02

 

Induction Heating Roller

 Excellent thermal efficiency with roller heated itself
 Maintain +/-1℃ on the surface of roller
 No temperature up after turning off power
 High speed thermo-control feedback
 Semi-Permanent durability
 Easy electric power control by the high freequency generated from AC Power source
 Suitable for industrial facilities without need of regular repair and sparparts exchange 

 

Induction coils are inserted inside precision-processed roller and alternating current will be charged, then a line of magnetic force will be generated and the eddy current induced by this line of magnetic force will be flown on the surface of roller. As roller itself will become heated, thermal efficiency is so excellent.
Heat pipe having the characteristics of high efficient heat conduction is installed inside the induction heating roller.
So the temperature of roller surface can be maintained within +/-1 degree.
As durability of induction heating roller is semi-permanent and it has high thermal efficiency with even distribution range of temperature, it will be proper for high--technology industrial equipments which need precise temperature control as well as large scale of industrial equipments.

Comparison by Heating System
Description Induction Heating Roller Water/Oil Heat Roller Infrared Heat Roller
Thermal Efficiency Excellent Low efficiency Low efficiency
Heating Time Quick Slow Very Slow
Roller Temp.Tolerance Excellent Good High tolerance
Ascent of Remaining Heat Temp. Nothing Nothing Very large scale
Life span semi-permanent regular check/replace Regular replace
Reller cooling time Fast Very slow Fast
Repair cost Nothing Very High High
Use Convenient Need separate device Convenient
Price High High Low
 
Specification
Voltage AC 230V 60Hz of AC380V 60Hz,3N
Power Consumption Order Made Available
Warm up Time approx 15min reaching upto 150℃
Max use temp. 300℃
Temp detect system Thermo couple (K) and slip ring system.
Mechanic Spec. Diameter - 150~600mm
Length : 300mm~1800mm
Wall Thickness - 30mm
Heat Pipe q'ty - Depend on Diametor
Central degree - 0.010mm
Cylinder degree - 0.010mm
Waver tolerance - 0.010mm
 
Electric Induction Heating Roller for GMP Thermal Laminator Specifications
  PIONEER -5000BC PIONEER -7000BC PIONEER II-8000BC PIONEER II-11000BC CHALLENGER-PLUS 1020J CHALLENGER-DELUXE1100D
Power Requirements 220V 50/60Hz, Single Phase / 380V 50/60Hz , 3phase
Power Consumption 5kW 8kw 10kw 14kw 18kw 20kw
Warm up Time 10min 12min 15min 20min 20min 20min
Declination Temp 800mm = Less than 1℃
Total width of roller surface=Less than 1.5℃
Max. Operation Temp 180℃
Temp detection Type Thermocouple and Slipring Type
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